The end goals for a Manufacturing Company are the 6 Rs of Right Product, Right Customer, Right Time, Right Quality, Right Price and Right profit. In order for a manufacturing company to do this, it must measure, analyze, and correlate data used by each line of business.
FCS Manufacturing Analytics is a one stop access point for enterprise level key information and metrics that support continuous performance improvements. By utilizing role based dashboards business users can easily get to the relevant information such as
Discrete Manufacturing Analytics
- Am I fully utilizing my production capacity?
- What are the opportunities to reduce my working capital?
- Which products are profitable?
- Who are my best and worst performing resource?
- What are the top 10 reasons for rejections?
- What are the reasons for production slippage?
- What are the break-up of all my production losses?
- What is the overall equipment effectiveness of my plant?
- Which operation is causing maximum resource and material variances?
Flow Manufacturing Analytics
- Which are my bottle neck resources?
- Which are my most and least reliable equipments in the line?
- How do I improve my inventory turns?
- What are the opportunities I have to improve operation cycle time?
- What are the opportunities for reducing cost?
- How do I improve my service levels?
- How do I improve overall effective time of my resources?
- Which are my top 20% reasons causing 80% of rejections?
- What are the opportunities to improve first pass yield?
- What is the setup time taken between runs?
Process Manufacturing Analytics
- How do I repeat my golden batch?
- What is my batch through put time?
- What is my plant shipments per employee?
- How do I improve on my first pass yield?
- Finished Good Inventory expiration analysis
- What is my production yield?
- What is my past due backlog?
- How much additional cost incurred because of the material and resource usage variance?
- Can I compare actual recipe against master and control recipes?
- Am I adhering to the schedule?
FCS has more than 300 person years of Manufacturing knowledge and experience. FCS Manufacturing BI Solutions has been created and vetted by people who have real-world manufacturing experience in manufacturing companies and are in–the-know of manufacturing decision making.
FCS Manufacturing Analytics helps your organization by providing
Role-Based Analytical Dashboards: Pre-built role based dashboards for various roles in Manufacturing. Each dashboard is individually tailored keeping in mind the requirements and responsibilities of the particular role and offers a jump start into analytics.
Roles: VP Operations, VP Manufacturing, Plant Manager, Manufacturing Supervisor, Quality Manager, Maintenance Manager, Planner
Support for Ad-hoc reporting: drag and drop reporting against comprehensive measure libraries that encompass major key performance indicators in manufacturing decision making
Collection Programs: Pre-built collection programs for multiple sources like Oracle Database, SQL Server, and external sources like Excel and flat files
Integration to Oracle BI APPS: Sharing of common dimensions and methodology - For Oracle BI Applications customers, reuse of existing BI Dimensions is supported. All dimensions and facts adhere to the development standards of Oracle BI Applications and customization guidelines.
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Key Benefits |
- Fully Supports Discrete, Process, Shop Floor and Repetitive Manufacturing operations
- Over 100+ industry metrics, reports & dashboards
- "Work in conjunction with Oracle BI apps 7.9.6"
- Seamless integration with Oracle BI Platform (OBIEE, ODI / OWB/Informatica)
- Flexible, Customizable and Dynamic Analytics and Drill downs
- Has pre-built adapters to 11.5.10, R12
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- Pay back period in less than 6 months!
- Reduce Overall Production Costs
- Respond to Changes in Demand Patterns Quickly
- Proactively Monitor Plant Health
- Increase Line Throughput
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